Everything changes with obstacles
The first Fluctus 120 PWM fans marked a great qualitative progress in SilentiumPC production (now Endorfy). Nevertheless, they had their flaws, which the developers are gradually eliminating and, based on the measurement results, the newer 140 mm Fluctus can be said to be a clear improvement. The Fluctus 140 PWM ARGB stands out nicely from other fans in its price category.
Everything changes with obstacles
So far, we have described how static pressure and airflow measurements are made under conditions where the fan has no obstacles in its path. In practice, however, fans do not usually blow into an empty space, but have a filter, grille or radiator in front of or behind them, the fins of which need to be pushed through as efficiently as possible.
We will also measure both airflow and pressure through practical obstacles for the reasons stated above. These include two types of filters that are usually used in PC cases. One fine – nylon and the other plastic with a thinner mesh. One other obstacle is the hexagonal grille perforated at 50%, on which the vast majority of fans – intake and exhaust – are installed. In some cases, we measure the effect of the obstacles on the results at positions (behind or in front of the rotor) that are used in practice. All obstacles are both pushed through to detect pressure drops, but also pulled through, which in turn speaks to the impact on airflow.
We use two radiators that differ in thickness and fin density. The EK CoolStream SE120/140 is 28 mm thick and the FPI is 22, the Alphacool NexXxoS XT45 v2 is thicker (45 mm) but with less FPI. CoolStream’s fin disposition is also similar in parameters to AIOs. The results on the NexXxoS will again be attractive for those who build their own water cooling loops, where the fans should work well even at low speeds – hence the lower fin density.
These obstacles and especially the radiators, but also the grilles, increase the mechanical resistance in front of the fan, resulting in higher noise levels. However, we will still tune the fan speeds to the specified noise levels of 31 to 45 dBA. Naturally, the speeds will always be lower than when testing without obstructions, but we will maintain the noise levels for clarity. The different noise levels with and without obstacles will only be at maximum power. In this mode it will also be nice to see how the fan design works with the obstacle and in which case the noise level increases more and in which less.
- Contents
- Endorfy Fluctus 140 PWM ARGB in detail
- Basis of the methodology, the wind tunnel
- Mounting and vibration measurement
- Initial warm-up and speed recording
- Base 6 equal noise levels…
- ... and sound color (frequency characteristic)
- Static pressure measurement…
- … and airflow
- Everything changes with obstacles
- How we measure power draw and motor power
- Measuring the intensity (and power draw) of lighting
- Results: Speed
- Results: Airlow w/o obstacles
- Results: Airflow through a nylon filter
- Results: Airflow through a plastic filter
- Results: Airflow through a hexagonal grille
- Results: Airflow through a thinner radiator
- Results: Airflow through a thicker radiator
- Results: Static pressure w/o obstacles
- Results: Static pressure through a nylon filter
- Results: Static pressure through a plastic filter
- Results: Static pressure through a hexagonal grille
- Results: Static pressure through a thinner radiator
- Results: Static pressure through a thicker radiator
- Results: Static pressure, efficiency by orientation
- Reality vs. specifications
- Results: Frequency response of sound w/o obstacles
- Results: Frequency response of sound with a dust filter
- Results: Frequency response of sound with a hexagonal grille
- Results: Frequency response of sound with a radiator
- Results: Vibration, in total (3D vector length)
- Results: Vibration, X-axis
- Results: Vibration, Y-axis
- Results: Vibration, Z-axis
- Results: Power draw (and motor power)
- Results: Cooling performance per watt, airflow
- Results: Cooling performance per watt, static pressure
- Airflow per euro
- Static pressure per euro
- Results: Lighting – LED luminance and power draw
- Results: LED to motor power draw ratio
- Evaluation
I have several general questions.
I see how the exhaust airflow pattern is often commended on. By how much does airflow pattern affect cooling performance? For example, assuming two fans have identical airflow rate on a thin radiator. One fan has cylindrical exhaust while the other has conical exhaust. Alternatively, one has a larger fan hub and the other has a smaller one. Or just different blade design in general. Does cooling performance differ, and if so, by how much? How about for case fans? How about on the intake side, does airflow pattern differ there?
The wind tunnel is made free of dust before testing. By how much does dust settled on the wind tunnel/fan blades etc affect airflow and noise? Would a thin layer significantly affect the results?
Great questions. We have had the ones from the first paragraph jotted down for a while and we will deal with them later in specialized tests. We just have to work our way through the other topics. 🙂
As for the effect of fan “dirtiness” on air flow, I wonder how this could be tested. Of course, we keep the wind tunnel as clean as possible (it is even stored in a vacuum chamber) and I don’t think it is a good idea to risk changing the friction or reducing the anemometer speed by some sediments from the tested fan. But we’ll figure something out. For this purpose we could use some of the prototype tunnels that preceded the final one we are using. They have some imperfections, but they should be suitable for this purpose.
I’m in love with these deeply scientific reviews. No other reviewer, ever, anywhere, went to such lengths and details in their reviews, especially about pc fans. Because of them I’m getting now 2x Endrofy Fluctus 140 argb for a top exhaust on case with grill+ dust filter. Having read all other reviews, I do prefer them over Pure Wings 3, they seem to be more efficient and more quiet at similar settings.
Thank you!