How we measure power draw and motor power
To write that we have something mapped out to the last detail is perhaps too bold, but after proper preparation, few pieces of hardware are as easy to evaluate as fans. Of course, this had to be preceded by long preparations, developing a methodology, but you already know the story. What you don’t know yet is the first fruit, or rather the results of Akasa, SilentiumPC, SilverStone, Xigmatek or more exotic Reeven fans.
How we measure power draw…
Is it worth addressing the power draw of fans? If you have seven of them in your computer (three on the radiator of the cooler and four for system cooling in the case) and they are also backlit, the power draw starts at tens of watts. This makes it worth dealing with.
All fans are powered by Gophert CPS-3205 II laboratory power supply. It is passive and virtually noiseless, so it does not distort our noise level measurements. However, for the PWM fans, a Noctua NA-FC1 controller is connected through which the fans are regulated. We also have a shunt between the power supply and the Noctua controller. On it, we read the voltage drop, from which we then calculate the current. However, the voltage on the power supply is set so that 12 V goes to the Noctua NA-FC1. We then also set the exact 12 V to measure the maximum power of the 3-pin linear power supply fans.
In the power draw tests, we will be interested in the power draw in fixed noise level modes in addition to the maximum power consumption at 12 V or 100% PWM. That is, at those settings at which we also measure other parameters. Finally, in the graphs you will also find the power consumption corresponding to the start-up and minimum speeds. The difference between these two settings is that at start-up speed you need to overcome the frictional forces, so the power draw is always higher than at minimum speed. At these, the fan is already running and just reduces power to just before a level where it stops.
These start-up and minimum power draw data are a substitute for the start-up and minimum voltage information. You often encounter this when reading about fans, but with PWM fans there is no point in dealing with it. And although it is possible to power a PWM fan linearly, it will always perform better with PWM control – lower starting and minimum speeds. Therefore, it would be unfair to compare these parameters for all fans using linear control. That way, fans with PWM would be disadvantaged and the results distorted.
…and motor power
In addition to power draw, it is important to consider one more parameter that is related to the power supply – the power of the motor. This is usually listed on the back on a label and is often mistaken for power draw. However, the voltage and current indication here is usually not about power draw, but about the power of the motor. The latter must always be well above the operating power draw. The more, the longer the life expectancy of the fan.
Over time and with wear, fan friction increases (through loss, hardening of the lubricant, dust contamination or abrasion of the bearings, etc.). However, a more powerful motor will overcome the deteriorating condition of the fan to some extent, albeit at a higher power draw, but somehow it will cope. However, if the difference between the motor power and the operating power draw of the new fan is small, it may no longer be able to exert sufficient force to turn the rotor under increased friction due to adverse circumstances.
To test the power of the motor, we set the fan to full power (12 V/100 % PWM) and increase the mechanical resistance by braking the rotor in the middle. This is a higher load for the motor, with which the power draw naturally increases. But this is only up to a point, until the rotor stops. The power of the motor in our tests corresponds to the highest achieved power draw that we observed when the fan was being braked.
We use the Keysight U1231A high sample rate precision multimeters to analyse motor performance (as well as normal operating power draw). In addition, the individual samples are recorded in a spreadsheet, from which we then graph the maximum. The final value is the average of three measurements (three maximums).
- Contents
- BeQuiet! Silent Wings 3 (BL066) in detail
- The basis of the methodology, the wind tunnel
- Mounting and vibration measurement
- Initial warm-up and speed recording
- Base 7 equal noise levels…
- .. and sound color (frequency characteristic)
- Static pressure measurement…
- … and airflow
- Everything changes with obstacles
- How we measure power draw and motor power
- Measuring the intensity (and power draw) of lighting
- Results: Speed
- Results: Airlow w/o obstacles
- Results: Airflow through a nylon filter
- Results: Airflow through a plastic filter
- Results: Airflow through a hexagonal grille
- Results: Airflow through a thinner radiator
- Results: Airflow through a thicker radiator
- Results: Static pressure w/o obstacles
- Results: Static pressure through a nylon filter
- Results: Static pressure through a plastic filter
- Results: Static pressure through a hexagonal grille
- Results: Static pressure through a thinner radiator
- Results: Static pressure through a thicker radiator
- Results: Static pressure, efficiency by orientation
- Reality vs. specifications
- Results: Frequency response of sound w/o obstacles
- Results: Frequency response of sound with a dust filter
- Results: Frequency response of sound with a hexagonal grille
- Results: Frequency response of sound with a radiator
- Results: Vibration, in total (3D vector length)
- Results: Vibration, X-axis
- Results: Vibration, Y-axis
- Results: Vibration, Z-axis
- Results: Power draw (and motor power)
- Results: Cooling performance per watt, airflow
- Results: Cooling performance per watt, static pressure
- Airflow per euro
- Static pressure per euro
- Results: Lighting – LED luminance and power draw
- Results: LED to motor power draw ratio
- Evaluation
I have this fan as a part of the Dark Rock Pro 4 cooler – the front one. The inner fan is disabled for now. Unfortunately, I am thinking about replacing it. What’s driving me completely nuts is the fan start that gives a sound resembling powerful rubbing against a rough surface. It’s okay for folks who want to have the fan running constantly and encounter it only during boot but I want to have a fanless idle – 0 noise, no vibrations, extended fan life, and lower power draw. I wish such behavior was stressed in this and other reviews so that one can find safe alternatives for such requirements.
It’s a pity to encounter such an unexpected drawback, as this fan is much quieter than Arctic P12. At 700 RPM, it’s barely audible in my Nanoxia Deep Silence 8 in the night, and below 500 RPM basically inaudible.
What you are describing is happening with several fans. To an excessive degree with the Strix XF120 as well, where we also mentioned it. I have thought about how to measurably grasp those starts in the context of the interpretation of the results so that a simple comparison across fans is possible, but I don’t know yet.. anyway, it will probably be an initial phase with rotor centering, which is accompanied by higher vibrations in addition to the acoustic expression.
Perhaps the evaluation page can be divided into several labelled subsections, one being dedicated to observations like this for example.
My P14 Slim rev.1 does this initially too, but it’s gone now after I have mounted it tight. Perhaps quality control and tolerance also play a role here?
Maybe we are each talking about a slightly different phenomenon. The initial, let’s say start-up sound of Strix XF120 will certainly not be influenced by the strength of the mounting. With this fan, it’s just that it takes some time (be it very short, in the lower units of seconds) to get centered, and the operational sound is probably a bit different after, let’s say, warming up. I would attribute this purely to the influence of the motor and the bearings. In this case, I would not talk about an issue of a single unit in serial production. Sure, within lower manufacturing tolerances some minor differences in behaviour can be present, but if that feature disappeared completely, I assume it would be due to larger, targeted changes in the design, which for example are solved by various revisions. Unfortunately, most manufacturers don’t talk about them, with a few exceptions (Arctic, for example). So sure, a Silent Wings 3 from the early batches may behave differently than the latest pieces from the current sales. And while we’re on the subject of fan differences from piece to piece, we’ll release one unconventional test in September that will be of interest to you. 🙂
I would rather attribute the different sound after tightening the P14 rev. 2 to vibrations and the fact that with a different mounting there may not be such significant resonance frequencies of the case.