Mounting and vibration measurement
Low-profile fans are a special category, but sometimes they are unavoidable in more confined spaces. For technical reasons, it’s always about compromises compared to more respectable fans of normal thickness, but their weight can vary. If the Arctic P12 Slim and Alphacool SL-15 don’t fit your needs, the Scythe Kaze Flex II 120 Slim may be the closest thing to what you’re looking for.
Mounting and vibration measurement
Naturally, each tested fan must first be properly mounted. With all that we want to measure, and with the kind of precision that is required for relevant measurements, even the smallest details matter. The whole mounting system is quite complex and we are happy to have fine-tuned it to maximum satisfaction. Even if it meant hundreds of hours of tinkering. What’s so complicated about it? There’s more.
The fans are installed to the multi-purpose bracket. The substrate is a 2 mm thick metal plate to which the fan is attached, or the fan is attached together with an obstacle (e.g. a filter, hexagonal grille or liquid cooler radiator).
For correct and always equal pressure, the fans are always tightened with the same force with a torque screwdriver. If this were not the case, joints and clearances in the assembly could arise, in short, uneven conditions with undesirable distortion. For example, also for vibration measurement. On top of the fan mount there is also a bracket for the three-axis vibrometer sensor. The latter is magnetically attached via a steel insert, on which the sensor exerts a force of one kilogram and, thanks to the stop, is also always in the same place and in the same contact with the rest of the structure. These are the basics in terms of repeatability of measurements.
In order to capture the intensity at the highest possible resolution, the tray of the holder cannot be too heavy and at the same time it must be strong enough not to twist. This would again cause various distortions. Therefore, we used a hard (H19) aluminium (AL99.5) plate for the construction of the holder, whose weight is just enough so that free movement is not significantly restricted.
To achieve the finest possible resolution for vibration measurement, soft rubber inserts are provided in the mounting holes through which the bracket is installed to the tunnel. And just behind these inserts are silent blocks with a very low hardness of 30 Shore. These are also used so that the vibrations of the fans don’t spread to the tunnel skeleton. If this were to happen, then for fans with more intense vibrations, this secondary noise component, which is not related to the aerodynamic sound of the fan, would also be reflected in the noise measurement results.
This is where it is good to have ideal conditions, even though they are unattainable in practice, because fan vibrations will always be transmitted to the case skeleton to some degree. But each cabinet will react differently to them, or rather the final noise level will depend on a number of factors, starting with the materials used. Therefore, it is a good idea to filter out this extra noise component in tests and in practice take into account the measured vibration intensities. The higher these vibrations are, the higher the noise addition has to be taken into account.
The silent blocks are naturally formatted to offset the bracket a bit from the rest of the tunnel, otherwise they wouldn’t make sense. This creates a gap that is sealed across the entire surface with a soft foam seal with closed cell structure (i.e., it’s airtight).
To properly center the fan rotor in relation to the other elements, the bracket includes a protruding frame that follows the inner contour of the seal. And to make matters even more complicated, the frame with the tested fan is pressed against this seal by a small force of compression springs, which in turn is set with the highest possible resolution for vibration measurement in mind and at the same time so that sufficient pressure is generated to maintain a flawless seal.
Vibration is measured with a Landtek VM-6380 vibration meter. It records the vibration speed (in mm) per second in all axes (X, Y, Z). For quick orientation, we calculate a 3D vector from the measured values and graph the “total” vibration intensity. But you can also find your results if you are only interested in a specific axis.
The most complicated part of the tunnel is behind us, and we’ll move on in the next chapter. But we will still stay at the beginning of the tunnel, we will just turn to the peripheries on the sides.
- Contents
- Scythe Kaze Flex II 120 Slim in detail
- Overview of manufacturer specifications
- Basis of the methodology, the wind tunnel
- Mounting and vibration measurement
- Initial warm-up and speed recording
- Base 6 equal noise levels…
- ... and sound color (frequency characteristic)
- Static pressure measurement…
- … and airflow
- Everything changes with obstacles
- How we measure power draw and motor power
- Measuring the intensity (and power draw) of lighting
- Results: Speed
- Results: Airlow w/o obstacles
- Results: Airflow through a nylon filter
- Results: Airflow through a plastic filter
- Results: Airflow through a hexagonal grille
- Results: Airflow through a thinner radiator
- Results: Airflow through a thicker radiator
- Results: Static pressure w/o obstacles
- Results: Static pressure through a nylon filter
- Results: Static pressure through a plastic filter
- Results: Static pressure through a hexagonal grille
- Results: Static pressure through a thinner radiator
- Results: Static pressure through a thicker radiator
- Results: Static pressure, efficiency by orientation
- Reality vs. specifications
- Results: Frequency response of sound w/o obstacles
- Results: Frequency response of sound with a dust filter
- Results: Frequency response of sound with a hexagonal grill
- Results: Frequency response of sound with a radiator
- Results: Vibration, in total (3D vector length)
- Results: Vibration, X-axis
- Results: Vibration, Y-axis
- Results: Vibration, Z-axis
- Results: Power draw (and motor power)
- Results: Cooling performance per watt, airflow
- Results: Cooling performance per watt, static pressure
- Airflow per euro
- Static pressure per euro
- Results: Lighting – LED luminance and power draw
- Results: LED to motor power draw ratio
- Evaluation
On the evaluation page, the link to frequency analysis on plastic filters was wrong (39 instead of 29). Also, the summary was wrongly replaced by the spec table.
On your evaluation of frequency, you say thay the weakness of the fan only shows when it runs above 1100 RPM (that is 45 dBA). But from reading the charts, there seems to be strong peaks that appear in 39 dBA mode (959 RPM) as well. Did I interpret the data incorrectly?
Thank you for the heads up. Corrected. Including the charts that were really messed up. I was already in advanced stages of exhaustion when I released it yesterday…
… you read the spectrographs well. Yes, you are right, even the 39 dBA (~959 rpm) mode is characterized by more pronounced tonal peaks, so I’ve modified that statement a bit. Below 850 rpm it’s fine in that respect. Approximately such speeds at 39 dBA correspond to tests with a plastic filter and on a grille, which increase the noise level, so when tuned to the same level the fan speeds will always be a bit slower than in a use case without an obstacle.
So thanks for this observation and apologies for the inaccurate interpretation of the results. I wrote the article a bit under pressure and at the same time on the verge of complete exhaustion. I hope that similar mistakes will be avoided in the future.
You don’t have to apologize, it does not take away from the fact that the overall analysis is great work.
Health is very important. I hope you’ll find time to take a good rest and don’t push yourself too hard 🙂. Take care.
Guys, please test 120 and 140x25mm Kaze Flex – they were highly praised by other (but not as advanced as you) reviewiers, especially as case fans. I generally really like them from my own experience for being solid performers; sounding well; having quiet motor and bearing and representing nice quality additionally proven by few years of using them in my own pc.
Sure, the 120 and 140 mm Kaze Flex II will be next in line as far as Scythe fans are concerned. I mean, maybe the Grand Tornado model, which is close to release, will fit in between them.