Low-profile fans are a special category, but sometimes they are unavoidable in more confined spaces. For technical reasons, it’s always about compromises compared to more respectable fans of normal thickness, but their weight can vary. If the Arctic P12 Slim and Alphacool SL-15 don’t fit your needs, the Scythe Kaze Flex II 120 Slim may be the closest thing to what you’re looking for.
The basis of the methodology, the wind tunnel
Before you start reading the methodology with all the details, take a look at the test tunnel as a whole. This is the heart of the whole system, to which other arteries are connected (manometer, vibrometer, powermeter, …). The only solid part of the tunnel from the measuring instruments is the anemometer.
The shape of the wind tunnel is inspired by the Venturi tube, which has long been used to measure the flow of liquids and gasses. The Venturi effect for wind speed measuring is also known from the aerospace industry. However, the design for measuring computer fans has its own specificities, which this proposal of ours reflects.
The individual parameters of the HWC wind tunnel for fan tests are the result of physical simulations and practical debugging. All the details (folds, material or finish used) have a rationale behind them and are designed this way for a specific reason. We will discuss the individual design details in turn in the description of the sub-variable measurements.
Now we will briefly elaborate on some things that do not fit thematically into the text of the following chapters. Namely, for example, that the skeleton of the wind tunnel is the work of a 3D printer (PLA). The rough print was, of course, then thoroughly machined by grinding, fusing, polishing and varnishing. Especially important is the smooth finish of the interior walls.
When joining the individual parts, the emphasis was on making sure that they fit together flawlessly, that they were sealed flawlessly (we will come back to this when we describe the test procedures for pressure measurement), but also that the joints were not loosened by use. Everything is disassemblable for servicing purposes, but it is ensured that the properties are maintained during use and, for example, even under the stress of vibration. The threads are secured with either lock nuts or thread-locking fluid. It depends on which is more suitable in which place.
When the wind tunnel is not in use, it is enclosed in a dust-tight chamber. In addition to the technical equipment and its correct storage, it is also important for objective outputs that all measuring instruments are calibrated according to the standard. Without this, it would be impossible to stand behind your results and rely on the manufacturers’ specifications. Calibration protocols are therefore an important part of the methodology. Testing is carried out at an ambient air temperature of 21–21.3 °C, humidity is approximately 45 % (± 2 %).
Fans come to us for testing in at least two pieces of the same model. If the deviations of any of the measured values are greater than 5 %, we also work with a third or fourth sample and the average value is formed by the results of the fans that came out the most similar and the differences between them fit under 5 %.
On the evaluation page, the link to frequency analysis on plastic filters was wrong (39 instead of 29). Also, the summary was wrongly replaced by the spec table.
On your evaluation of frequency, you say thay the weakness of the fan only shows when it runs above 1100 RPM (that is 45 dBA). But from reading the charts, there seems to be strong peaks that appear in 39 dBA mode (959 RPM) as well. Did I interpret the data incorrectly?
Thank you for the heads up. Corrected. Including the charts that were really messed up. I was already in advanced stages of exhaustion when I released it yesterday…
… you read the spectrographs well. Yes, you are right, even the 39 dBA (~959 rpm) mode is characterized by more pronounced tonal peaks, so I’ve modified that statement a bit. Below 850 rpm it’s fine in that respect. Approximately such speeds at 39 dBA correspond to tests with a plastic filter and on a grille, which increase the noise level, so when tuned to the same level the fan speeds will always be a bit slower than in a use case without an obstacle.
So thanks for this observation and apologies for the inaccurate interpretation of the results. I wrote the article a bit under pressure and at the same time on the verge of complete exhaustion. I hope that similar mistakes will be avoided in the future.
You don’t have to apologize, it does not take away from the fact that the overall analysis is great work.
Health is very important. I hope you’ll find time to take a good rest and don’t push yourself too hard 🙂. Take care.
Guys, please test 120 and 140x25mm Kaze Flex – they were highly praised by other (but not as advanced as you) reviewiers, especially as case fans. I generally really like them from my own experience for being solid performers; sounding well; having quiet motor and bearing and representing nice quality additionally proven by few years of using them in my own pc.
Sure, the 120 and 140 mm Kaze Flex II will be next in line as far as Scythe fans are concerned. I mean, maybe the Grand Tornado model, which is close to release, will fit in between them.