This is a first – a fan with the leading edges of the impeller blades on the opposite side to normal ones. This is primarily done for a better view of “fans without stator struts” in cases with glass side panels. In addition, such an unconventional design also has quite clear and measurable advantages and disadvantages, also in terms of functional characteristics. Let’s take everything in turn.
Basis of the methodology, the wind tunnel
Before you start reading the methodology with all the details, take a look at the test tunnel as a whole. This is the heart of the whole system, to which other arteries are connected (manometer, vibrometer, powermeter, …). The only solid part of the tunnel from the measuring instruments is the anemometer.
The shape of the wind tunnel is inspired by the Venturi tube, which has long been used to measure the flow of liquids and gasses. The Venturi effect for wind speed measuring is also known from the aerospace industry. However, the design for measuring computer fans has its own specificities, which this proposal of ours reflects.
The individual parameters of the HWC wind tunnel for fan tests are the result of physical simulations and practical debugging. All the details (folds, material or finish used) have a rationale behind them and are designed this way for a specific reason. We will discuss the individual design details in turn in the description of the sub-variable measurements.
Now we will briefly elaborate on some things that do not fit thematically into the text of the following chapters. Namely, for example, that the skeleton of the wind tunnel is the work of a 3D printer (PLA). The rough print was, of course, then thoroughly machined by grinding, fusing, polishing and varnishing. Especially important is the smooth finish of the interior walls.
When joining the individual parts, the emphasis was on making sure that they fit together flawlessly, that they were sealed flawlessly (we will come back to this when we describe the test procedures for pressure measurement), but also that the joints were not loosened by use. Everything is disassemblable for servicing purposes, but it is ensured that the properties are maintained during use and, for example, even under the stress of vibration. The threads are secured with either lock nuts or thread-locking fluid. It depends on which is more suitable in which place.
When the wind tunnel is not in use, it is enclosed in a dust-tight chamber. In addition to the technical equipment and its correct storage, it is also important for objective outputs that all measuring instruments are calibrated according to the standard. Without this, it would be impossible to stand behind your results and rely on the manufacturers’ specifications. Calibration protocols are therefore an important part of the methodology. Testing is carried out at an ambient air temperature of 21–21.3 °C, humidity is approximately 45 % (± 2 %).
Fans come to us for testing in at least two pieces of the same model. If the deviations of any of the measured values are greater than 5 %, we also work with a third or fourth sample and the average value is formed by the results of the fans that came out the most similar and the differences between them fit under 5 %.
Any plans for tests of the non-reverse variant, and also spacers (like Noctua NA-IS1)? To me they would be the logical next steps for topics raised in this test.
We do not plan to test the standard variants of TR120 fans in the near future. In the long run, the basic plan remains the same – we have to compare all the fans that exist, haha. Only time will tell where we will really end up. 🙂
We’ve had the NA-IS1 frames in our editorial office since their introduction. Of course it would be really useful to get to them and one day it will come. I still can’t make space for them – there is always something “more important”.
Always looking forward to your tests, whatever they are🙂
One additional question though, could you further elaborate what’s going on with the hexagonal grille tests for this fan? First time I’ve seen a fan that somehow has parts of the data missing in the middle (33 and 36 missing, but not 31 and 39). You say unstable tonal peaks, so is the RPM unstable at those noise levels, or is it due to something else?
I think it’s happened before. But maybe it was for the quietest or loudest mode of normalised noise and then it can be attributed to another reason? Anyway, I will explain.
It is important to realize how we bring the fans to the “same noise level”. It’s not like we set the fan somehow and it’s stable at, say, 36 dBA. It’s that we set the fan so that the average of 30 samples ends up at 36 dBA. The interval of these samples can be in the range of 35,9–36,1 dBA during the measurements, for example, but possibly also in a much wider range, for example 32–38 dBA, and now I am not exaggerating. This latter case is similar to trying to get the TR120 into the 33 and 36 dBA modes, which failed. With no PWM setting (nor after very fine tuning of the pulse strength with voltage in single digits of mV), we could not set the fan on the grille so that the average of 30 samples corresponds to 33 dBA and 36 dBA, respectively. It was always more or less, i.e. not what was required. This is a topic that certainly makes sense to look at in more detail. Especially after Noctua opened this “Beat frequency theory” topic, which is a good basis for understanding the issue by a wider than very narrow spectrum of users.
–“Beat frequency theory”
…well, already during the 1st world war the company on the bridge had to stop marching in order not to shake the bridge.
Wave interferance
https://en.m.wikipedia.org/wiki/Wave_interference
In acoustic
https://en.m.wikipedia.org/wiki/Beat_(acoustics)
Thanks for your detailed explanation. The only other time I have heard the need of averaging noise samples is from ThermalLeft. What’s the sampling rate you’re using?
This phenomenon is definitely worth looking into some day, especially for instances like this where large deviations occur.
The sampling rate of the Reed R8080 is 1s. The settings for the individual modes normalized according to a fixed noise level are based on the arithmetic mean of a 30-second recording. This must always be exactly 31.0; 33.0; 36.0; 39.0; 42.0 or 45.0 dBA after rounding.