Base 6 equal noise levels…
Venturi fans have some of the softest mounting corners. The transmission of vibrations from moving parts further away to anything (case plates, heatsink fins, …) is thus very significantly damped. Compared to other (even more modern Fractal Design models), these fans have more robust blades, which are both thicker and wider, and as a result, higher static pressure is also achieved at comparable speeds.
Base 6 equal noise levels…
There are several options by which to normalize the test modes for fans. In the previous chapter, we wrote that perhaps the least appropriate option is equal speed.
Settings according to the same static pressure or flow are for consideration, but we find it most sensible in the long term to normalize the measurement modes according to the same noise levels. Firstly because decibels are a logarithmic unit and all others scale linearly, but mainly because you can orientate fastest by the same noise levels. The easiest way to compare the efficiency of fans is just by how they perform at the same sound pressure level. Of all the options, this is the one that most people can best imagine and bounce off of when considering other variables.
The individual noise level modes are adjusted from low levels continuously to higher levels. All users will find their results in the tests, regardless of whether they prefer very quiet operation at the limit of audibility or whether high performance is paramount.
The quietest mode corresponds to 31 dBA, followed by 33 dBA, and for each additional mode we add 3 dBA, which always doubles the noise level (36, 39, 42 and 45 dBA). Finally, we measure the fans at maximum power. Here, each one already has a slightly different noise level, which we also report. If there are missing measurements between the results for any of the fans, this means that it was not possible to set the target noise level. Either because its minimum speed exceeds the quietest mode of 31 dBA or vice versa because the fan is quieter than 45 dBA at maximum power.
It is important to add that our noise level measurements are incomparable to the values quoted by the fan manufacturers in their specifications. One of the reasons is because we use a parabola-shaped collar around the sensor of the noise meter, which increases sensitivity. This is important in order to distinguish and set to the same noise level even modes at very low speeds, especially 31 dBA.
The noise meter next to the fan is quite close for sufficient resolution. The distance between the frame and the sensor is 15 centimeters. The sensor is positioned in such a way that there is no distortion or that the noise level measurements are not affected by airflow. Therefore, the noise meter is centered perpendicularly to the frame that defines the depth of the fan. Everything is always at the same angle and at the same distance. We use an inclinometer and markers to set the distances precisely and always the same.
We use a Reed R8080 noise meter to measure noise levels. This allows real-time averaging of samples, which is important for fine-tuning individual modes. We tune the fans until the specified noise level is reached to two decimal places, for example 31.50 dBA. The noise meter is the only instrument we calibrate inside our testlab. The other instruments have been calibrated by the relevant technical institutes. However, in the case of the noise meter, calibration is required before each test and we therefore have our own calibrator. This is already calibrated externally according to the standard.
- Contents
- Details of the Fractal Design Venturi HP-14 PWM
- Overview of manufacturer specifications
- Basis of the methodology, the wind tunnel
- Mounting and vibration measurement
- Initial warm-up and speed recording
- Base 6 equal noise levels…
- ... and sound color (frequency characteristic)
- Measurement of static pressure…
- … and of airflow
- Everything changes with obstacles
- How we measure power draw and motor power
- Measuring the intensity (and power draw) of lighting
- Results: Speed
- Results: Airlow w/o obstacles
- Results: Airflow through a nylon filter
- Results: Airflow through a plastic filter
- Results: Airflow through a hexagonal grille
- Results: Airflow through a thinner radiator
- Results: Airflow through a thicker radiator
- Results: Static pressure w/o obstacles
- Results: Static pressure through a nylon filter
- Results: Static pressure through a plastic filter
- Results: Static pressure through a hexagonal grille
- Results: Static pressure through a thinner radiator
- Results: Static pressure through a thicker radiator
- Results: Static pressure, efficiency depending on orientation
- Reality vs. specifications
- Results: Frequency response of sound w/o obstacles
- Results: Frequency response of sound with a dust filter
- Results: Frequency response of sound with a hexagonal grille
- Results: Frequency response of sound with a radiator
- Results: Vibration, in total (3D vector length)
- Results: Vibration, X-axis
- Results: Vibration, Y-axis
- Results: Vibration, Z-axis
- Results: Power draw (and motor power)
- Results: Cooling performance per watt, airflow
- Results: Cooling performance per watt, static pressure
- Airflow per euro
- Static pressure per euro
- Results: Lighting – LED luminance and power draw
- Results: LED to motor power draw ratio
- Evaluation
I wonder the reason why these type of corners, despite being so effective, are uncommon. Is it a lack of necessity due to inherent low vibrations, rubber pads/mounts being good enough/better, or some kind of cost or mechanical concerns?
It’s hard to say anything for sure. But I will dare to speculate.
Let’s assume that higher vibrations characterize mainly the cheaper fans, where the goal was to make them as cheap as possible. All-rubber corners don’t fit into this scheme (lowest cost) (such Arctic P12 don’t even have rubber pads), so they are usually not used. And again, when there is a bigger budget for fans, the funds can be put into things that suppress vibrations more effectively than perfect anti-vibration corners. Whether it’s a stiffer material (just with a larger thickness or a different composition, for example LCP instead of PBT) or a less vibrating motor etc.