Some really attractive things are often overlooked or given less attention than they deserve, for various reasons. This is somewhat the case with the technically remarkable fan from PCCooler CPS – the F5 R120. This 120 mm fan with its features is in the company of the most prominent names, although it has its weaknesses as well. These may or may not interest you either. It depends on the use case.
Basis of the methodology, the wind tunnel
Before you start reading the methodology with all the details, take a look at the test tunnel as a whole. This is the heart of the whole system, to which other arteries are connected (manometer, vibrometer, powermeter, …). The only solid part of the tunnel from the measuring instruments is the anemometer.
The shape of the wind tunnel is inspired by the Venturi tube, which has long been used to measure the flow of liquids and gasses. The Venturi effect for wind speed measuring is also known from the aerospace industry. However, the design for measuring computer fans has its own specificities, which this proposal of ours reflects.
The individual parameters of the HWC wind tunnel for fan tests are the result of physical simulations and practical debugging. All the details (folds, material or finish used) have a rationale behind them and are designed this way for a specific reason. We will discuss the individual design details in turn in the description of the sub-variable measurements.
Now we will briefly elaborate on some things that do not fit thematically into the text of the following chapters. Namely, for example, that the skeleton of the wind tunnel is the work of a 3D printer (PLA). The rough print was, of course, then thoroughly machined by grinding, fusing, polishing and varnishing. Especially important is the smooth finish of the interior walls.
When joining the individual parts, the emphasis was on making sure that they fit together flawlessly, that they were sealed flawlessly (we will come back to this when we describe the test procedures for pressure measurement), but also that the joints were not loosened by use. Everything is disassemblable for servicing purposes, but it is ensured that the properties are maintained during use and, for example, even under the stress of vibration. The threads are secured with either lock nuts or thread-locking fluid. It depends on which is more suitable in which place.
When the wind tunnel is not in use, it is enclosed in a dust-tight chamber. In addition to the technical equipment and its correct storage, it is also important for objective outputs that all measuring instruments are calibrated according to the standard. Without this, it would be impossible to stand behind your results and rely on the manufacturers’ specifications. Calibration protocols are therefore an important part of the methodology. Testing is carried out at an ambient air temperature of 21–21.3 °C, humidity is approximately 45 % (± 2 %).
Fans come to us for testing in at least two pieces of the same model. If the deviations of any of the measured values are greater than 5 %, we also work with a third or fourth sample and the average value is formed by the results of the fans that came out the most similar and the differences between them fit under 5 %.
That’s a very a good fan overall. No noticeable weakness with decent noise profile, at a highly competitive price point. I’m surprised that a PBT only fan without an outer ring can perform this well. I wonder how the Arctic P12 Max compares (maybe it’s comparable to the ARGB version?)
P.S. Frequency plots aren’t accessible in the English version, and most (all?) links in the conclusion page are broken due to lacking -bk.
Thanks! Fixed. 🙂
The motor sound link is still broken. It’s the first plot in the “hexagonal grille” page, right?
So, this sound only appears when speed is very close to the minimum RPM? I don’t think I’ve seen this behaviour before, interesting. It should be easily avoidable by the user, but can be limiting for those who want an extremely quiet build.
Haha, no mistake escapes you. What a great thing that we have such attentive readers. 🙂
And yes, it’s the first spectrogram with the hexagonal grille. This mode has the lowest fan speed at which frequency analysis of sound is measured. Several fans with typically cheaper motors are struggling at the lower speed limit and this behaviour is accompanied by such annoying sounds. I don’t always point it out, but here it was extra interesting especially in the context of high efficiency at very low speeds. When you go from that optimum 700 rpm down to somewhere near 550 rpm, it may not be so great anymore. Because of that annoying motor sound that adds to the well audible spectrum.
The blades of the F5 R120 are relatively short yet thick. Although we did measure some vibration, I don’t think it was due to the blades being “too flexible”. Something else will be behind their occurrence, maybe some manufacturing inaccuracies (around the axle for example) and such. The lower MTBF value would suggest this, but I don’t want to speculate on these things.
What is obvious, however, is that even a cheap fan with shorter PBT blades doesn’t have to be the source of any vibration. We have already been convinced of this by a test of 15 Stratus 1220 PWMs, where the variance of vibration across the samples is very wide. But it is given by the high tolerances. If the vibrations were due to blade undulations, we would never, on any piece, measure 0.000. And in that one case (the gold sample) this happened even at maximum speed with a fairly high (1600) RPM.
Strongly recommand you to add the 9RA1212P4G001, and maybe the 9RA1212P1K001 and 9RA1412P1G001 from Sanyo into the compaing list.
Thank you for the useful tips. We will definitely take a look at the fans and try to add them to the results database. I can’t promise when this might happen, but we will contact Sanyo and see.